Precision Laser Cutting & Metal Fabrication for Commercial and Industrial Manufacturers in Columbus Wisconsin

Established 2013 - locally owned and operated

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Process Revolution LLC is a Columbus Wisconsin-based company delivering precision fiber laser cutting for commercial and industrial manufacturers of mild and stainless steel for low to mid-volume production. Our production workflow is built on documented, ISO‑inspired process controls for consistent, repeatable results.

We specialize in repeatable, weld-ready parts with tight tolerances and clean edges — delivered on time and on budget.

Need verification? We offer probe-based inspection and logged documentation, available on request for clients who require traceability.

While fiber laser cutting for manufacturers is our core production service, we also offer a range of supporting capabilities — including CAD design, CNC machining, brake press forming, shearing, punching, welding, assembly, and paint. These services support everything from prototyping, launch‑phase and low volume builds for manufacturers to custom brackets, repairs, and general fabrication projects for farmers and the general public. Based in Columbus, Wisconsin, we serve customers throughout the surrounding areas with fast quoting, consistent quality, and traceable documentation.

Whether you're scaling a product line or refining a one‑off design, we bring precision, flexibility, and professionalism to every project we take on.

1. You Send the Files

Upload your DXF through our Request a Quote form. Tell us what you need — material, quantity, tolerances, and whether you want inspection.

2. We Review & Quote

We validate your files, flag any issues, and send a clear, professional quote. Need traceable inspection or cutting from your own material? Just check the box — we’ve got you.

3. We Cut & Inspect

Parts are cut on our fiber laser with tight tolerances and clean edges. If inspection is selected, we log DRO hits and generate a pass/fail report — no guesswork.

4. You Get the Goods

Parts ship out clean, labeled, and ready for your next step — or you can pick them up at our Columbus shop. No markup. No surprises. Just precision parts and transparent communication.

How It Works

Production Services

Cut. Inspect. Ship. - Fast, Local, Reliable

  • Weld-ready fiber laser-cut steel parts from Process Revolution LLC in Columbus, Wisconsin

    Fiber Laser

    Clean, repeatable cuts for low to mid-volume production.

    Weld-ready parts with tight tolerances — delivered on time, on budget, and ready to assemble.

    Already sourcing your own material? We’re happy to cut from customer-supplied stock — no markup, no surprises. Just clean, traceable parts from the material you trust.

  • Probe-based inspection setup for precision metal part verification in Columbus, Wisconsin

    Traceable Inspection

    DXF‑driven geometry verification with logged results.

    Ideal for traceable workflows, quality audits, and production‑grade manufacturing.

    Inspection reports are delivered digitally through QR‑coded part labels for fast, secure access.

Probe-based inspection setup on for precision metal part verification in Columbus, Wisconsin

How We Inspect

Built on the Same Math as CMMs

Our inspection process applies the same geometric principles used in coordinate measuring machines (CMMs) — including best-fit circles, roundness checks, and center offset calculations, to name a few.

Custom Probe Routines, Traceable Results

We run custom probe routines on a separate CNC platform. The raw machine data is used to reconstruct final geometry, verify critical features, and generate inspection reports with clear pass/fail verdicts — all based on traceable, timestamped measurements.

This process was developed entirely in-house to meet our own standards for transparency, repeatability, and inspector-grade accountability.

The difference? We don’t rely on black-box software. Our process is transparent, inspector-grade, and built for accountability.

Inspection Availability

Inspection services are available and quoted separately. If your project requires formal inspection, just let us know during quoting — we’ll include it when applicable.

Supporting Capabilities

  • CAD design and CAM programming for laser-cut parts and general fabrication at Process Revolution LLC in Columbus, Wisconsin

    Design & CAD Work

    Need help creating a unique design—or already have one ready to go? With our advanced CAD/CAM software, we can help bring your concept to life and prepare it for production.

  • Custom metal fabrication including welding, forming, and assembly at Process Revolution LLC in Columbus, Wisconsin.

    Fabrication

    CNC machining, brake press, shearing, punching, welding, light assembly and paint for small-batch builds and install-ready components. Ideal for pilot runs and modular builds.